Empowering a Leading Tyre Manufacturer with Data Analytics

Empowering a Leading Tyre Manufacturer with Data Analytics

Tyre Manufacturing

Business Functions

Business Operations

Solutions Delivered

Data Analytics, Dashboard Designing & Development


Figma, Power BI



About the Customer

Our client, a prominent tyre manufacturing giant based in India, is a key player in the industry with a diverse portfolio of products and a vast production network. Seeking to enhance operational efficiency, reduce downtime, and improve overall product quality, they aimed to leverage data analytics to drive transformative improvements.

Sample Dashboard
Major Data Challenges Our Client Faced

The Tyre manufacturer faced significant data challenges across its manufacturing units,

  1. Data Silos: Dispersed data across departments and systems led to inefficiencies and
    a lack of comprehensive insights.
  2. Real-Time Insights: Absence of real-time data hindered prompt decision-making and
  3. Predictive Maintenance: Unplanned downtime due to the absence of predictive
    maintenance impacted production schedules and costs.
  4. Quality Control: Ensuring consistent top-notch product quality by identifying patterns
    in the production process was a concern.


ScatterPie’s Objective in Resolving These Challenges

Our mission was to provide advanced data analytics solutions to address these
challenges and enable data-led decision-making for the tire manufacturer.

  • Seamless Data Integration: Create a unified and centralized data repository by
    integrating data from various sources and breaking down data silos.
  • Real-Time Insights: Develop real-time dashboards to provide key stakeholders
    with instant insights, enabling prompt decision-making and enhanced agility.
  • Predictive Maintenance Excellence: Leverage AI and ML techniques to develop
    accurate predictive maintenance models, reducing unplanned downtime and
    optimizing maintenance schedules.
  • Advanced Quality Analytics: Implement advanced analytics to identify quality
    patterns and ensure consistent top-notch product quality, reinforcing the client's
    reputation for excellence.


ScatterPie’s Solution

To tackle the data challenges, Scatterpie offered a comprehensive suite of BI consulting
and implementation services, including:

  1. Data Integration: Integration of data from various sources to create a centralized data
  2. Real-Time Dashboarding: Development of real-time dashboards for instant insights
    into production metrics.
  3. Predictive Maintenance Models: AI and ML-based predictive maintenance models to
    reduce unplanned downtime.
  4. Quality Analytics: Advanced analytics for identifying quality patterns and ensuring
    consistent product quality.


KPIs Tracked through BI Implementation:

Through our BI consulting and implementation, the tire manufacturer successfully
tracked the following KPIs:

  1. Downtime Reduction: Measurement of unplanned downtime and analysis of
    maintenance interventions.
  2. Production Efficiency: Monitoring of production output, machine utilization, and cycle
  3. Quality Compliance: Tracking of product quality parameters and adherence to
    industry standards.
  4. Predictive Maintenance Accuracy: Evaluation of predictive maintenance model

The Impact of Our Solution

As a result of our data analytics solutions, the tire manufacturer achieved substantial

  1. Enhanced Efficiency: Streamlined operations and real-time insights improved
    efficiency and optimized production schedules.
  2. Reduced Downtime: Predictive maintenance minimized unplanned downtime,
    increasing productivity and cost savings.
  3. Consistent Quality: Proactive quality control measures ensured consistent top-notch
    product quality, enhancing customer satisfaction.
  4. Data-Driven Decision Making: Data-driven decision-making fostered innovation and
    agility, positioning the client as a frontrunner in the competitive tire manufacturing

All in all, ScatterPie’s data analytics expertise empowered the tire manufacturer to drive
transformative improvements, leading to unparalleled growth and success.

Let's Understand Your Business Needs

Visualize your data effectively with our BI experts
Get Free Consultation