Empowering a Leading Tyre Manufacturer with Data Analytics
Industry
Tyre Manufacturing
Business Functions
Business Operations
Solutions Delivered
Data Analytics, Dashboard Designing & Development
Technologies
Figma, Power BI
Geography
India
About the Customer
Our client, a prominent tyre manufacturing giant based in India, is a key player in the industry with a diverse portfolio of products and a vast production network. Seeking to enhance operational efficiency, reduce downtime, and improve overall product quality, they aimed to leverage data analytics to drive transformative improvements.
Sample Dashboard
Major Data Challenges Our Client Faced
The Tyre manufacturer faced significant data challenges across its manufacturing units,
including:
- Data Silos: Dispersed data across departments and systems led to inefficiencies and
a lack of comprehensive insights. - Real-Time Insights: Absence of real-time data hindered prompt decision-making and
agility. - Predictive Maintenance: Unplanned downtime due to the absence of predictive
maintenance impacted production schedules and costs. - Quality Control: Ensuring consistent top-notch product quality by identifying patterns
in the production process was a concern.
ScatterPie’s Objective in Resolving These Challenges
Our mission was to provide advanced data analytics solutions to address these
challenges and enable data-led decision-making for the tire manufacturer.
- Seamless Data Integration: Create a unified and centralized data repository by
integrating data from various sources and breaking down data silos. - Real-Time Insights: Develop real-time dashboards to provide key stakeholders
with instant insights, enabling prompt decision-making and enhanced agility. - Predictive Maintenance Excellence: Leverage AI and ML techniques to develop
accurate predictive maintenance models, reducing unplanned downtime and
optimizing maintenance schedules. - Advanced Quality Analytics: Implement advanced analytics to identify quality
patterns and ensure consistent top-notch product quality, reinforcing the client's
reputation for excellence.
ScatterPie’s Solution
To tackle the data challenges, Scatterpie offered a comprehensive suite of BI consulting
and implementation services, including:
- Data Integration: Integration of data from various sources to create a centralized data
repository. - Real-Time Dashboarding: Development of real-time dashboards for instant insights
into production metrics. - Predictive Maintenance Models: AI and ML-based predictive maintenance models to
reduce unplanned downtime. - Quality Analytics: Advanced analytics for identifying quality patterns and ensuring
consistent product quality.
KPIs Tracked through BI Implementation:
Through our BI consulting and implementation, the tire manufacturer successfully
tracked the following KPIs:
- Downtime Reduction: Measurement of unplanned downtime and analysis of
maintenance interventions. - Production Efficiency: Monitoring of production output, machine utilization, and cycle
times. - Quality Compliance: Tracking of product quality parameters and adherence to
industry standards. - Predictive Maintenance Accuracy: Evaluation of predictive maintenance model
accuracy.
The Impact of Our Solution
As a result of our data analytics solutions, the tire manufacturer achieved substantial
benefits:
- Enhanced Efficiency: Streamlined operations and real-time insights improved
efficiency and optimized production schedules. - Reduced Downtime: Predictive maintenance minimized unplanned downtime,
increasing productivity and cost savings. - Consistent Quality: Proactive quality control measures ensured consistent top-notch
product quality, enhancing customer satisfaction. - Data-Driven Decision Making: Data-driven decision-making fostered innovation and
agility, positioning the client as a frontrunner in the competitive tire manufacturing
industry.
All in all, ScatterPie’s data analytics expertise empowered the tire manufacturer to drive
transformative improvements, leading to unparalleled growth and success.